Software Leading packaging workflow company Esko Artwork shows the way forward.
The Belgian group Esko Artwork, formed from the merger of the two companies Esko Graphics and Esko and Artwork Systems, offers packaging manufacturers and commercial printers even more pre-production products and services from a single source. Carsten Knudsen, President and CEO, noted in a brief review at a press conference held in the run-up to the Drupa Discovery Tour that packaging printers and their customers were under great pressure last year. "Production cycles must be further shortened, profitability increased through automation and production islands integrated," said Knudsen, explaining the necessary thrust of the industry. The hardware and software group, which is now represented in all major markets, is even better able to cope with these changes as a result of the merger and has emerged as a leading system integrator in packaging and commercial printing and - in particular - as a preferred supplier in the flexo market and in the traditional packaging industry.
Acquisition of Gradual As if the merger was not enough, Knudsen also announced the acquisition of Gradual Software, which is also Belgian and significantly smaller. Gradual will be integrated into the Enfocus division, which users know from its expertise and products in the field of PDF checking and editing. Esko Artwork now has a total of three different packaging workflows. These are designed for different requirements, said Knudsen, justifying the "three-pronged approach" to the systems. But Esko Artwork is not only growing through acquisitions.
Knudsen also announced the opening of a factory in Brno, Czech Republic, at the beginning of March. The successful Kongsberg sample tables are manufactured there, which can be used to produce packaging samples and small runs of packaging.
Esko Artwork at DrupaUnder the slogan "Connect more", Esko Artwork aims to meet the challenges faced by packaging printers with new products and solutions. These include global production and cooperation in packaging development, packaging design and the optimization of packaging materials.
One example of how Esko Artwork aims to meet these challenges with products is an Adobe Illustrator plug-in that allows packaging production to be realized with dynamic text content for the first time. The module, called Dynamic Content, separates the packaging text from the packaging design. All product descriptions can be created and transmitted by the brand owner on the basis of a PDF form and can then be linked to the Illustrator file in the layout phase on the basis of XML. This procedure also makes it easier for the customer to update them; manual transfer of changes is therefore a thing of the past and sources of error are effectively eliminated.
Studio and Studio ToolkitsFurthermore, Esko Artwork presents the new graphic design solution Studio. Together with the new Studio Toolkits, which will also be available gradually, Studio enables, among other things, the interactive, three-dimensional design of initially flexible packaging and later folding cartons within Adobe Illustrator. The advantage of Studio is that designs created with Illustrator can be displayed immediately thanks to the 3D viewing environment. 3D PDF documents can be created from the application and sent to customers for checking and approval. The first two versions of Studio Toolkit will be presented here at Drupa: Studio Toolkit for Flexibles is a flexible design application to quickly create true-to-life design models for common flexible packaging types. The first toolkit supports the development of flat and gusseted pouches as well as rectangular stand-up pouches. While Studio and the Studio Toolkit for Flexibles will already be available for sale at Drupa, those interested in the Studio Toolkit for Boxes folding carton solution shown in Düsseldorf will have to wait; the toolkit will be available shortly after the trade fair.
JDF-based packaging prepressEsko Artwork intends to present the first end-to-end JDF workflow for packaging production at Drupa, as was reported at the press conference. An innovative solution for process automation and process control has been developed in cooperation with the manufacturers Dr. Lauterbach & Partner (MIS), MAN Roland (printing), Bobst SA (finishing) on the one hand and Limmatdruck Zeiler AG from Spreitenbach and the major distributor Migros on the other. Esko Artwork in Düsseldorf will use this to showcase all the steps from the idea to the delivery of the finished packaging product.
New flexo platesetters and sample tablesEsko Artwork is also announcing new products in the hardware sector at Drupa. These include the Cyrel Digital Imager (CDI) Advance Cantilever, which has been specially developed for imaging large-format sleeves and the optional imaging of large-format flexographic printing plates. The system is aimed at manufacturers of flexible packaging, repro companies and converters with large print runs. Compared to the predecessor model 5080, the new flexo platesetter offers a higher throughput. While the smaller CDI CompactCantilever currently available is aimed at the medium-format web printing market, the new CDI Advance Cantilever has been specially developed for the production of flexible packaging on large-format rolls. According to Esko Artwork, the CDI Advance Cantilever is therefore suitable for manufacturers of flexible packaging who require the highest possible throughput in the production of large-format flexographic printing plates. The platesetter is equipped with a cantilevered air cylinder that enables very fast sleeve changes without the need for additional equipment. Users of the CDI Advance platesetter can change drums for plates measuring 127 x 203.2 cm or 106.7 x 152.4 cm and for sleeves up to 211 cm in length. The CDI Advance Cantilever also ensures fast imaging (up to 8 m2/h). Esko Artwork also announced the launch of the Esko Cyrel Digital Imager (CDI) Spark 4260 Auto at Drupa. The new digital flexo platesetter is equipped with a fully automatic plate loading, imaging and removal function. Additional automation tools also reduce the processing steps previously required. The CDI Spark 4260 Auto can process three full-size printing plates simultaneously and is designed to meet the highest quality requirements for flexible packaging and folding cartons. At Drupa 2008, Esko Artwork intends to show the platesetter in a configuration with automated loading, imaging and removal functions in combination with the integrated inline UV main exposure and back exposure unit. With the introduction of the Kongsberg XP product range, Esko Artwork is addressing the needs of manufacturers of corrugated packaging and point of sale or POP displays. Esko Artwork is positioning the three new digital cutting tables as genuine production machines - and therefore not primarily as sample tables. For the first time, the tables have been specially developed for continuous operation and for environments in which production takes place around the clock. The new Kongsberg XP models ensure effective processing of a wide range of packaging and display materials, including all types of corrugated board, display board, corrugated plastic, foam board and rigid display materials such as MDF, plywood, acrylic, ACM and Forex. The cutting tables in the XP series are designed for three format ranges: The Kongsberg XP24 for the maximum working area of 168 x 320 cm, the Kongsberg XP44 is suitable for 220 x 320 cm applications and the Kongsberg XP46 for large format applications up to 220 x 480 cm. With a maximum cutting speed of 100 m/min, the new series also sets new standards in speed in digital finishing.
Jürgen Franck
PrePressEsko-Artwork-PreDrupa-Facts.
Esko Artwork presents the new "Studio" software suite at Drupa
- Studio Toolkit for Flexibles and Studio Toolkit for Boxes allow three-dimensional packaging design in Adobe Illustrator
- new Kongsberg XP cutting table as a production machine
- With the Esko Cyrel Digital Imager Spark 4260 Auto, Esko Artwork is launching a fully automatic flexo platesetter onto the market
- Esko Artwork will be presenting a complete JDF workflow for the packaging segment for the first time at Drupa.